Introduction: A Mission-Aligned Opportunity

The First Unitarian Universalist Society in Newton (FUUSN) hosts its congregation in a 31,000 square foot building, originally built in 1906 with four wings enclosing an internal courtyard. In the 1950s, the courtyard was incorporated into the building to create more classrooms, a children's chapel, and a kitchen. Like many buildings of this age, the heating systems pre-dated today's concerns about energy efficiency and climate change.

With rising energy costs, outdated infrastructure, changing usage patterns of the building, and growing interest in sustainability, FUUSN has taken advantage of several renovation projects to incorporate upgrades to its aging HVAC systems.

As is common with old buildings, especially houses of worship, the church had to face a number of challenges and make trade-offs between competing priorities:

  • Space and layout: The spread-out nature of the building made centralized systems hard to implement.
  • Aging systems: The property team knew that equipment was at or past its expected useful life and so began proactive planning. Even so, some upgrades were triggered by leaks and equipment failures.
  • Balancing new tech and old structure: The team evaluated a number of options as they anticipated equipment replacements and found that some desirable solutions weren't feasible. For example, historic preservation restrictions meant they could not run new vent pipes for high efficiency (90%+ AFUE) boilers, and so the church installed standard efficiency boilers (80 AFUE) that vent through the existing chimney.

One of the keys to success was having awareness of the necessity of replacing obsolete equipment so that when other renovation projects were discussed, HVAC projects could piggyback on the existing construction at lower cost than if they had been separate projects. Fortunately, the church also has a strong property committee team and reliable contractors to provide suggestions and guidance.

Aging Infrastructure and a DIY Start

When Bob Persons first got involved in the early 1990s, the building had two massive, 60+ year-old steam boilers originally designed for coal and later converted to oil. The system was outdated, inefficient, and operated in silos—four separate heating zones, each with its own thermostat that could be tampered with by anyone passing by. The courtyard building had two gas-fired furnaces serving three zones, dating to the original 1950s construction. These seven heating zones had minimal coordination and required ongoing manual adjustments, resulting in high energy loss. Bob began to bring order by crafting a system using temperature sensors, a PC, and a simple computer interface using Visual Basic to provide deep setbacks for unoccupied zones.

Early Upgrade: New Boilers and Zones

The first major improvement came in 2000 when the parish hall was renovated. Since the parish hall floorboards needed to be replaced, the church also installed under-floor radiant heating. Two new small, gas-fired boilers took the load of the south and west wings off the steam boiler, while simultaneously increasing the number of zones from 7 to 13. This enabled heating only one or two rooms as needed instead of entire wings.

Renovated parish hall with under-floor radiant heating

Capital Campaign: The Big Transformation

In the 2010s, a capital campaign made it possible to tackle the biggest challenge: replacing the steam system and furnaces entirely. FUUSN installed four gas-fired boilers and added A/C compressors, expanding to 19 fully managed zones.

Four new gas-fired boilers in the FUUSN basement

Instead of continuing to use the original steam radiators and ducts, the church opted for a type of system known as “hydro-air”—essentially boilers paired with an air handler that receives the hot water from the boiler, passes it through a heat exchanger, then blows the warm air into the room through high-velocity ducts. These units could be tucked into spaces like stairways. To provide cooling, air conditioning condensers were installed, and cooling coils in the hydro-air units distributed the cool air.

Hydro-air unit tucked into a wall cavity

To avoid the expense, disruption, and unsightliness of installing typical sheet metal ducts, the church went with a high-velocity duct system from Unico in many areas. The smaller-size ducts and registers allow them to be installed more easily and tucked away inconspicuously.

High-velocity Unico duct register in a ceiling

Along with this, FUUSN installed a new thermostat system to replace the home-grown system. Bob's research led to Lightstat, a smart scheduling solution with temperature sensors in rooms, thermostats in the basement, and a web-based interface allowing for temperature adjustments from a computer or smartphone. The system enabled better control of scheduling when rooms were heated and cooled and prevented wasted energy when someone forgot to set back the thermostat after leaving.

Energy Tracking: A Data-Driven Approach

Since 2013, FUUSN has used the EPA's Portfolio Manager to track electric and gas usage, with data going back to 2009. This helped the team evaluate improvements and set realistic goals.

In 2013, FUUSN's Energy Use Intensity (EUI) was 62. Today, it's around 50. Gas and electricity bills show measurable decreases, especially during winter peaks.

Site EUI Trend chart, 2014 to 2024, declining from 62 to about 50
Site EUI Trend (2014–2024)

In addition, FUUSN monitors its greenhouse gas (GHG) emissions intensity — a metric critical for climate accountability and Newton's local Building Emissions Reduction and Disclosure Ordinance (BERDO) policy. As shown in the chart below, emissions per square foot have declined over 20%, from nearly 3.8 kgCO₂e/ft² in 2014 to around 3.0 in 2024. This trend shows that FUUSN is already ahead of the 2030 BERDO threshold.

Total location-based GHG emissions intensity trend, 2014 to 2024
Total (Location-Based) GHG Emissions Intensity Trend (2014–2024)

Designing for the Future

This evolution continues, modernizing the building, making it more comfortable, and improving its appeal to potential tenants whose rental fees help support the church's mission.

As the team looked ahead, new possibilities emerged:

  • Geothermal: With a parking lot project on the horizon, boreholes could be drilled efficiently.
  • Preschool use: Pine Village expressed interest in the basement, which would require a second egress. That could pair well with parking lot upgrades.
  • Solar: While not an immediate priority, solar remains on the radar, especially as the building becomes more efficient and rental-ready. Whether the church ultimately installs geothermal or air source heat pumps, solar would allow them to generate much of their own electricity, carbon-free.

All future decisions are being evaluated based on both sustainability and usability, keeping FUUSN welcoming, rentable, and aligned with its values.

Lessons Learned

  1. Look ahead: Know the condition of existing equipment and systems and understand when they are likely to need to be replaced. Begin researching potential replacements and have an idea of the types of systems you'd like to install.
  2. Be opportunistic: With any major construction or renovation project, evaluate including HVAC system work to take advantage of when walls may be opened up, electrical work is being done, etc.
  3. Use smart controls: Central scheduling avoids energy waste.
  4. Rentability drives investment: Improvements can support building use and attract new organizations to use your building.
  5. Track your data: Start early with energy monitoring tools.
  6. Engage knowledgeable volunteers and contractors: Trusted recommendations were essential.

Results and Impact

  • A modern, flexible HVAC system serving 19 zones
  • Lower energy costs and improved comfort
  • EUI (Energy Use Intensity) reduced from 62 to 50
  • Building is now more attractive to renters and aligned with climate goals
  • Gas emissions down to 2.0 kgCO₂e/ft², meeting BERDO goals ahead of schedule

FUUSN's Green HVAC journey is a testament to what can happen when committed volunteers, smart data, and a mission-driven team come together.

/Get expert help/

Our team of technical advisors can help your building get greener.

Jim Nail conducts an Environmental Stewardship Assessment in a church basement.A group stand in a circle in front of solar panels
/Related/

Read more stories

Charity Image
Trinity Episcopal Church, Topsfield

Trinity modernized its aging heating system with high-efficiency boilers, improved controls, and better zoning, resulting in much lower energy costs, a 53% reduction in CO₂ emissions, and improved comfort for building users.

Charity Image
Holy Trinity Armenian Apostolic Church

Holy Trinity replaced its failing 1950s radiant heating system with modern high-efficiency boilers, smart zoning, and new in-floor radiant piping, cutting heating costs by 40%, reducing water use, and greatly improving comfort and reliability.

Charity Image
St. Andrew’s Episcopal Church

By replacing its old oil-fired steam system with high-efficiency gas boilers, new windows, and smart heating controls, St. Andrew's Episcopal Church in Wellesley cut heating costs by 67% and reduced carbon emissions by 188,000 pounds.